Re: Mazak 410A alarm 302 atc arm driver malf Could you list the full alarm description along with codes mentioned in brackets. Though even though no one answered this one it may be of some use to someone in the future. . Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 459. the servo still shows the same alarm. Feb 18, 2022 · Even Mazak support couldn't tell me. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 305. It works perfectly fine for several hours (days) and then out of nowhere alarm 2 emergency stop preceeded by alarm 31 servo malfunction 1 - that one is from Z axis, and comes with different alarm codes from MDS Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. MAZAK IS A VTC-200B, FUSION CONTROLS. 10 detector malfunction on my vcn410A-II mazak machine, I checked all the batteries power and I found that all batteries voltage are still in good condition. Nov 2, 2018 · The servo ON signal was input when the main circuit power was OFF. bkelsey; Mar 14 Nov 3, 2021 · It's probably not in there, if it is the one behind the control it's likely on the board on the back of the monitor. Social media usage statistics Jul 14, 2006 · The machine is ammerican as far as I know, and I have gotten the mazak repair man out hear many times, he just got frustrated and gave up after he extended all options. There was a thread where someone else had the same issue but after trying all the tips from that one nothing changed. Mazak VCN compact 5x alarm 33 servo malfunction 2. How should I do to clear the alarm? Could you please share me how the step should I follow in order to solve Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. Oct 4 Dec 3, 2010 · Contact Mazak tech support on this one. We go to a local BatteriesPlus and take them the battery, they unsolder the wire and connector and re-solder onto a new battery, cheaper than Mazak. If indeed the relocator thinks you have tilted or moved the machine, you will need a code to unlock it. We had the FR-SF drive rebuild by Mitsub. Hopefully somebody please give advice or help me to solve this problem and I am very appreciative of your help. Nov 22, 2021 · I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 Feb 28, 2022 · We have a MAZAK 250QT, Mazatrol640t with the alarm 22 feedback system malfunction (1,0,002F). I'm told this a common problem that occurs with age, on this model servo amp. 10 Detector alarm malfunction and a red light and I can't clear it or home the machine. I would guess , NC was trying to initialize this MR-J2 unit but unit itself doesnt sense incoming AC voltage. Thread starter Traxis mfg. Apr 28, 2005 · I've recently purchased a 97 Mazak QT-6T with the t-plus control and LNS Quick Load Servo barfeed. Getting above 245 volts is asking for No. 640 fusion and newer, one on the left side of the CNC chassis (behind the display) on the power supply board. Everytime I have the slightest bump the machien faults out and I cant clear the alarm message. 1 Threading with… Mar 16, 2009 · This should be an easy fix, but I'm missing something. This time it's VCN 510C. I restarted several times but the same result. I purchased this machine from another business so I'm unsure how long its been sitting without power. Troubleshooting Servo Drive Alarms : Overcurrent, detection and deviation/droop, servo error, etc. At first we thought it was the prox switch so we installed a new one but it still throws the alarm. If yes, check these things: Turn only the main breaker on for the machine look at LED displays on drives. Cleaned all the sensors and still the same thing. May 27, 2011 · Mazak VTC-160 A servo malfunction. Straightened those out and plugged it in, worked fine but since it wasn't hooked up to the servo, the machine just started going in Rapid in the X+ direction. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views SERVO MALFUNCTION i had checked the transformer supply to the machine and the transformer inside the machine,all of them fine. May 3, 2006 · I have alarm 394 "ATC MALFUNCTION" on Integrex 200 with Fusion 640MT control. Jul 22, 2010 · Drive is MDS-B-V2-3510 I have a 1998 Mazak DT-20 with Mazatrol T-plus control. When I turned it on today the keys at the operation panel were not working and a few minutes later Alarm 15 "System Malfunction" came up on screen. The servo drive is a MR-S12-80B-E01 dual drive. Apr 6, 2023 · The root cause on this case was lose contact inside the control board where the Z axis encoder is connected. The X axis is drifting as is the B axis. The machine is giving a #27 Magnetic Position Detect Malfunction at startup. R. The screen is displaying a 31 servo malfunction. We are getting a '55 Servo Lag Excess' alarm on the NC and a '52 alarm on the FR-SF' drive. Infact I am able to run the program with this alarm on. Basicly the mazak man said call mits, and the mits man said call mazak. The drive is giving a F1-16 and F2-56 code. I am told it must have stopped around 0. By sting_dot in forum Mazak, Mitsubishi, Mazatrol Replies: 3 Last Post: 05-22-2007, 05:19 AM. The book says to contact Mazak. But like anything, they can malfunction. Ultimately, they power industrial grade equipment and machines and keep a plant fully operational. Tags for this Thread. both are refurbished. we have a slide hammer made up that bolts on to the face of the millhead using its cover bolt holes, since ours is quite a tight fit in its bore. The machine starts up with an alarm 9 absolute position Mazak’s QUICK TURN 350 CNC Turning Center delivers great value as part of the manufacturing industry's widest range of Multi-Tasking machines. Feb 22, 2008 · Hi guys, I've got a Mazak SQT15MS T32-3. started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. I want to home the machine, but it goes right past the normal soft limit. I have looked through other threads but haven't found anything. Posted via Mobile Device 10-01-2015, 03:47 PM #7 When I run the machine after changingthese parameters I receive and alarm code of 31 Servo Malfunction(&00000022, &0004) and the drive indicates an alarm code of F3 22, F2E7. It has a Tsudakoma 12" rotary. Anyone can tell what the problem is and what to do. We changed the battery, but still have the alarm. Jan 17, 2019 · Mazak alarm cancel la alineó en la que no trae flecha y después la mando a casa y se ilumina que ya esta en casa pongo el bit 7 a 1 apago y prendo la maquina y me aparece la alarma intento mandar de nuevo a casa y no la toma ya revise la batería y trae 3. Also according to the installation tech, he said the newer mazak lathes are a little different and they don't use the interlocking pins like what I have been used to. Make sure you're feeding the machines with 220 volts, give or take a little. parameter sheets that came with machine. Apr 22, 2014 · Machine ran great all day yesterday. Oct 4 Oct 11, 2011 · having servo alarm on mazak milling center, alarm is 31 servo malfunction 1, followed by these numbers &00000032, &0002. 1mm as long as the servo stops at the same rev, and the pitch of the ballscrews are quite high so no problem mouting any microswitch if have to do a quick fix and don't mind make a small mouting bracket for it. It is a rather involved procedure that requires setting PLC bits in the control to release the carousel motor brake then shelling out to Windows to access the Mitsubishi drive software to complete the Home position reset. I do not know what problems these codes represent. Please any help will be appreciated. I had done changing the RD battery by following the instructions but still can't find the solution. we can i find the mitsubishi servo amp maintenance manuals? how to repair the machine????? Similar Threads: Need Help!-mazak alarm 206 spindle lube malfunction; Need Help!-Mazak Nexus 200 - Battery Malfunction Alarm Mar 7, 2017 · We just happened to have a spare encoder that came with the machine. Part # B0119 Part Description: AMP TRS50 AC SERVO Date Received: 03/10/2006 In Receiving: 03/10/2006 15:48:50 PM Dec 14, 2011 · Mazak Quick Turn Nexus 250-II MSY (3-axis lathe) Another thing. May 22, 2012 · its small comfort, but you dont have to remove the driveshaft to remove the mill head - just the 4 bolts and sensors/airlines under the turret cover. I turned it off again, waited some minutes and again I tried to turn it on, but this time again alarm # 28 X Print Circuit Board Malfunction,and in the X servo amplifier appears #17. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. Jan 17, 2011 · The turrets are servo driven and they do have a home (reference) position and you will lose that if you power down. . just a couple of months ago. I do have a red alarm 370 NC table unclamp sensor malfunction. Still haven’t heard back from Mazak or Mitsubishi about these new alarmcodes (which are said to be the true problem, or at least a step in a better troubleshooting Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. 6V battery. Here is a summary. Oct 13, 2011 · This alarm means that an attempt has been made to start operation before completing the EIA restart procedure. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 Mar 13, 2019 · My machine Mazak Fushion 640M alarm 212 magazine drum malfunction alarm . (ATC) is AL-01-N1-01. pdf that shows someone that had the alarm on an Integrex type machine, and they apparently changed the batteries to resolve the issue. Does the Led Display come up? No, check power supplied to it. 10: Machine Detector Malfunction". Jul 17, 2016 · IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > MAZAK VTC VTC 20B Spindle Malfunction Thread: MAZAK VTC VTC 20B Spindle Malfunction Results 1 to 7 of 7 Dec 30, 2006 · The Mitsubishi spindle and servo drives in Mazak machines are somewhat sensitive to high voltages, and excessive heat. For alarm messages example 10 Detector Malfunction 1 (&00000001,&0007) I read the alarm as number 1 on the drive, and axis number 7 How does the axis number in the alarm relate to the physical drive/servo system since they are not labeled that way? Wiring diagram and labeling in the cabinet show: Apr 18, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. At the spindle amp, there are 2 connectors, one with a cable and the other the buss terminator. ATC first menu No. Apr 10, 2013 · Mazak VCN compact 5x alarm 33 servo malfunction 2. I get a No. Jun 13, 2017 · Hi all. anyone know on how to eliminate this and what could be the cause? Mazak, Mitsubishi, Mazatrol > ALARM # 22 FEEDBACK SYSTEM MALFUNCTION (1,0,&0043) Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. Many different types of servo motors and drives exist but all are a means to an end. We checked the voltage across and found it had dropped to . Currently the rotary table is disconnected cause it has its own issues but the machine is not homing out. Oct 6, 2023 · We have a mazak 5 axis. 6 %âãÏÓ 2344 0 obj > endobj xref 2344 72 0000000016 00000 n 0000005376 00000 n 0000005630 00000 n 0000005762 00000 n 0000005914 00000 n 0000006058 00000 n 0000006726 00000 n 0000007136 00000 n 0000007297 00000 n 0000007472 00000 n 0000007538 00000 n 0000007709 00000 n 0000010181 00000 n 0000010901 00000 n 0000011058 00000 n 0000011132 00000 n 0000011283 00000 n 0000011386 00000 n Feb 25, 2016 · Hi Guys, Have a problem with our SQT10MS. i get alarm notification no. His injury could have been avoided if there was good debriefing between him and the customer. 7. Mazak ST60 - 427 Z SERVO Alarm. Mar 3, 2015 · Hi guys, Another problem with another mazak. E Stop is caused by Detector alarm. Random vibrations triggered the alarm. When the machine powers on, regardless of the position of the machine. Feb 19, 2013 · I pulled the battery for 10 minutes one night to order a new one other than that it hasn't been touched. I open MR-J2-CT software , I reload the initial parameters, but the probleme i can not write to paramet to servo driver mr-j2-40ct as to picture Any one can help me please! We have a MAZAK 250QT, Mazatrol640t with the alarm 22 feedback system malfunction (1,0,002F). Hassaan; Sep 22, 2023; Mazak Jul 3, 2007 · Mazak VTC-160 A servo malfunction. System Alarm # 3. We replaced it with a new one and hoped it will solve the problem. I have opened the mr-j2-ct software and uploaded the back up, after turning back on I have tried to repair the absolute position with no success, I am unable to reset the two alarms 1. They show normal positions. is a relocation detector, a device that prevents you from moving the machine to Iran or to the residence of the evil Putin At least without the knowledge of the Mazak company. Lee Feb 25, 2018 · Had a VTC 20G in the mid 90's . FWIW the 640T Fusion is PC based (it runs Windows 2K) as is the Matrix (that runs XP) and therefore has a hard drive, thus losing all your parameters is unlikely. HELLLLLP!!! Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Feb 12, 2022 · Mazak 640T - 15 Alarm - System Malfunction. Aug 12, 2022 · Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion. Jul 29, 2014 · My problem with the Mazak VCN410A-11 CNC milling machine is the alarm message: no. Together, we are the strongest Mastercam community on the web with over 56,000 members, and our online store offers a wide selection of training materials for all applications and skill levels. The battery reads over 3. Mazak Machining center 6000-II alarm 398 Need help. Nov 6, 2009 · Went to fire up the Nexus 410A-II when these two alarms pop up #212 Magazine Drum Malfunction & #302 ATC Arm Driver Malfunction X & Y will home out Z will not Machine is not abused and has very little run time, last program run, drilling and tapping 4 holes 1/2-13 The manuals are so very helpful with these things, clear problem and reset basically Mar 23, 2006 · We checked the panel at the back and found that one of the servo drives was giving an ALARM "AL-01-21" alternately blinking. I'm getting this servo alarm and can't figure out how to clear it out. Take a snap of the inside of the electrical box on the back of the machine. Jun 29, 2011 · My biggest concern is bug #386. 6V and the connection is good. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 649. Thread starter FSTOP; Mazak VCN compact 5x alarm 33 servo malfunction 2. Hassaan; Feb 27, 2023; Mazak; Replies 1 Views Mar 28, 2009 · Alarm 31 is a servo power off malfunction. Sep 26, 2014 · When I run the machine after changingthese parameters I receive and alarm code of 31 Servo Malfunction(&00000022, &0004) and the drive indicates an alarm code of F3 22, F2E7. 6 vcd Aug 7, 2015 · Mazak VTC-160 A servo malfunction. that did not work and we had a long list of alarms and no tool Mar 12, 2013 · It connects to the servo amp shown in the lower left corner of the picture in post #4, the other connector goes to the spindle amp. Here are some details. Hassaan; Sep 22, 2023; Mazak Now It has a servo malfunction 3 that won't clear in the normal MF1 and reset route. Chips would get in the saddle and cut the wires . The machine started machine up this morning and had a few different alarms first 2 was, 10 detector malfunction 2 emergency stop hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. Thanks Nov 6, 2015 · Then the machine starts, but this time during homing appeared alarm #37 X Over Ampere and in the X servo amplifier appears #32. This link will go to a . We found a 3. Whenever i have pallet number 2 out of the machine i keep getting alarmalarm 31 Servo Malfunction 1 May 13, 2011 · Mazak has a bunch of internal procedure write ups on this subject, which the factory guys use so much they have it memorized! PS - I know of one former Mazak guy that got his hand seriously hurt when he was called in to fix a stuck tool changer. Spindle controller malfunction w/ My I have a Mazak FH6800 with the 4th axis option. Aug 30, 2021 · From what I can find, it's the battery that is low. This is not unique, as all industrial servo and spindle drives need consistent power and temperature control. alarm cannot be cleared, and machine will not move from current location. It will recognize that position as 0 for x y and z axis. We have a Mazak Qt 200 lathe that keeps giving a 221 turret unclamp sensor malfunction alarm. (November, 2015) We are working on running 2 very similar parts Feb 28, 2013 · Does anyone out there know the procedure from recovering from machine faults other than rebooting the entire system. We had a power failure because of lightning, ever since we have this alarm. 204 SPINDLE CONTROLLER MALFUNCTION; These include servo motor When selecting a servo motor, the inertia load should never exceed ten times its capabilities. I have chkd all ATC main and ATC Maintanence menu. Often the X and Z are combined into one drive, sometimes a QT will have separate drives. Alarm 34 servo malfunction 3. Jan 7, 2014 · The XYZ drive battery went dead and a "10 Detector Malfunction" alarm popped up. Jun 30, 2016 · I have been trying for two days to reset this alarm. This started making shorts in the system causing all kinds of alarms . Getting my feet wet with a brand new Nexus 250-II lathe. Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. Function name Description 1 ATC ARM BASE POSITION This function moves the ATC arm to its stand-by position. Conditions: Shifter at ATC position, retraction in Z-axis direction, X-/Y-axis at ATC Jan 13, 2024 · The weak link in the system is the Mitsubishi servo drive(s), MR-S. Jul 16, 2020 · Mazak Nexus quick turn 350MY replace battery (Tail) Mazak VCN compact 5x alarm 33 servo malfunction 2. I fired it up for the first time tonight and everything seems to work, spindle movement, spindle run, gear changes etc. Check the servo power supply for voltage into and out of. Hassaan; Sep 22, 2023; Mazak; Replies Jul 19, 2011 · We have a Mazak QT8 CNC Lathe with T32-2 controls. I tryed to learn as much as I could and eleminated many possibilities of the problem by myself. Here is the Mitsubishi tech notes, found my problems for me. Oct 7, 2010 · I have had similar issues with my Nexus 410 and 200B. 05-0. I pulled open the electrical cabinet and one Jun 19, 2013 · Mazak QT10N C-axis problems. Oct 10, 2017 · Spindle Malfunction 1. Either way, the servo drive would have a much, much higher failure rate, if you're shot-gunning for a fix! ToolCat %PDF-1. The machine is still stuck with a few alarms though, and that's where I'm stuck. EIA sub programs have to be called up from the main program. However, after opening and closing the chuck, I can't get the spindle to rotate when I hit Mazak QT200 alarm 33 emergency stop won't go off For few weeks machine was acting strange, booting up in like 8-9 attempts, whitescreening and now i am getting alarm 33 emergency stop. Thread starter arader24; Mazak VCN compact 5x alarm 33 servo malfunction 2. Targeted search for over 3,800 companies ; Search among 500,000 products ; Social Media Ranking . Mar 12, 2017 · The limit switch does not have to be as precise as the OEM from mazak which have repeatabillity of 0. D. Running a Mazak quick turn Nexus 200ms. The cable rang out OK. There are batteries that support the tool mag. alarm in electronic panel shows, (MAG) is AL-01-N1-01. and another in the MR-J2 servo for the turret The T-Plus and newer you change them with power on. Thread starter Jeanluiz; Start date Oct 10, 2017; Mazak VCN compact 5x alarm 33 servo malfunction 2. Else please check the alarm details in MR-J2 software, or please check the alarm coder on 7-segment display on the drive unit When I look at it the x servo drive is flashing E7, along with mill spindle, second spindle, main spindle, b axis, and the z2 axis. Oct Nov 26, 2020 · Mazak Qt15 W/ T32-2 Control. They will want to walk you through the process while you are in front of the machine. If I select home and move any of the Dec 14, 2017 · The machine was in the E-stop state so we were not able to figure this out initially, once Mazak arrived onsite they were able to manually run a tool change (a few times) which cleared the issue. Fired it up this morning and alarm #12 ABSOLUTE POSITION WARNING came up. In fact I have a few questions for anyone tha Sep 22, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). I did what the book said and hit reset and went and looked at the magazine and everything looks fine. Would appreciate any help. Had all kinds of problems with the wiring harness . solution according to the book: Turn ON the main circuit power. Is the alarm come up on the drive before the front control comes up? 4 MANUAL OPERATION 4-16 A. 10 Detector alarm malfunction I've been out of town for a week and just got back and tried to power up our MK1V-Matrix Controlled Integrex. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 1K. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. After I power it up and send the axis home, I am able to rotate the spindle no problem. we're currently using mazak cnc lathe machine mazatrol pc fuzion 640T,until we encounter this kind of alarm. Oct 4, 2023. same machine. Would like to clear the alarm so I can move machine up and away from spindle. thanks, chris 2 Similar Threads: Nov 6, 2013 · Call Mazak service with your serial / model #'s. 5 degrees out of position. Thank you. Bill Sep 16, 2011 · Supplier and product research . I advise you to contact Mazak. I was told by Mazak service they are only good for about 1- 1-1/2 years. thought someboby may have an idea. The threads on the plug were messed up. Still haven’t heard back from Mazak or Mitsubishi about these new alarmcodes (which are said to be the true problem, or at least a step in a better troubleshooting C-axis servo gain normal: M237: C-axis servo gain low: M238: C-axis servo gain middle: M239: C-axis servo gain high: M240: M241: M242: M243: M244: M245: M246: M247: M248: Spindle speed check (for interlocking the start of cutting) M249: Milling head selection preparation: M250: Milling head/B-axis unclamp: M251: B-axis clamp: M252: Milling Jan 24, 2006 · Mazak is too busy installing new machines to support ones already installed. 34 Servo Sep 5, 2012 · On our Mazak 510C II I am getting an F4 18 alarm on the Mitsubishi 4th axis drive – MDS-DH-V1-20. After weeks of fiddle-farting Sep 15, 2011 · Hi guys. Oct 13, 2016 · Hi All, I have Mazak AJV 18 that was disconnected for over 4 months and we just powered it back up and installed new batteries we followed the procedure Changing some of the backup batteries in the Mazak Feb 4, 2016 · Join us! eMastercam - your online source for all things Mastercam. You have to open the back plastic cover. Posting Permissions You may Dec 3, 2010 · Mazak includes a little program "J2ctbus" that teaches these drives their parameters and home positions again, I did that and now neither of the drives are flashing any alarms. There’s r Dec 16, 2001 · More if the turret is a servo- under the flip up door by the display of the MR-J2 servo. What parameter do I change to reset the home position? Can anyone help on this one? Jul 12, 2010 · Mazak VTC-160 A servo malfunction. The servo amplifier is flashing with the 2F code. But I never had that problem myself so not sure. The company that I bought it from apparently thought it would be a nice trick to turn off nearly all the paramaters that made the barfeed communicate with the lathe. I looked in the electrical cabinet and when it's started Mazak Alarm 376 MAIN POWER TURNING OFF MALFUNCTION Description When the front door of a CE specifications machine was opened with the setup key switch set to “O”, the electromagnetic… Mazak Alarm 375 MOTOR & SERVO TURNING OFF ERR. li mv io fv xn ez eq tu ys ku